6000A Electroplating Rectifier, 480VAC to 24VDC, PWM

SKU: PH-EPR-6000A
$12,219.99
● Electroplating Rectifier supports three-phase AC 380–480V input and DC 0–48V output, with 0-6000A current adjustable by 1A for precise plating control. ● Built with IGBT module and 15kHz PWM control, delivering ≥92% efficiency and power factor ≥0.9 for stable industrial operation. ● Supports manual or remote control, compatible with RS485, PLC 0-10V, and 4-20mA interfaces for automated production lines. ● Includes overcurrent, overvoltage, short circuit, and overheat protection, with voltage/current stability ≤1%.
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🚚 Free shipping
⏱️ Delivery: 6-12 days
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Overview

This electroplating rectifier is designed as a reliable industrial DC power supply for electroplating systems, providing stable power for metal finishing processes. It supports three-phase AC 380-480V input and delivers DC 0-48V output with 0-6000A adjustable current, allowing precise control for plating tanks and surface treatment lines. Equipped with IGBT module technology and 15kHz PWM control, the rectifier offers high efficiency ≥92% and output stability ≤1%, ensuring consistent plating quality. With RS485, 0-10V, and 4-20mA interfaces, it easily integrates into automated production systems while built-in protections guarantee safe and reliable operation.

Electroplating rectifier feature

Feature

  • High Power Output: Supports AC 380-480V input and DC 0–48V output, with 0–6000A current adjustable by 1A for precise electroplating control.
  • IGBT PWM Technology: Uses IGBT module with 15kHz PWM control, achieving ≥92% efficiency and power factor ≥0.9 for stable operation.
  • High Output Stability: Provides ≤1% voltage stability and ≤1% current stability, ensuring consistent plating quality.
  • Flexible Control Modes: Supports manual or remote control, compatible with RS485, PLC 0-10V, and 4-20mA interfaces for automation.
  • Comprehensive Protection: Includes overcurrent, overvoltage, overheating, short circuit, and phase loss protection for safe industrial use.
  • Industrial Certification: CE and ISO certified, IP20 protection grade, suitable for -10℃ to 50℃ operating environments.
 

Details

  1. IGBT Power Module: High-performance IGBT rectification module ensures efficient switching and stable high-current output.
  2. DSP Control System: DSP microcomputer digital control enables precise PWM pulse width adjustment and stable power regulation.
  3. PLC Touch Screen Interface: Color touch screen HMI displays real-time voltage, current, and process parameters for easy operation.
  4. Air Cooling System: Industrial air cooling design improves heat dissipation for continuous high-power operation.
  5. Industrial Communication Interface: Supports RS485, CAN bus, PROFIBUS, Ethernet, and RS232 for remote monitoring and system integration.
  6. Remote Control Box: Optional separate remote operation box allows convenient control and improves corrosion protection in plating environments.
Three phase plating rectifier detail

Dimension

Electroplating rectifier 6000a size

Specs
Input Voltage (Optional)* Three phase AC 380V/ 400V/ 415V/ 440V/ 460V/ 480V (220-1000V voltages are customizable)
Input Frequency 50Hz/60Hz
Output Current 0-6000A (continuously adjustable by 1A)
Output Voltage (Optional)* DC 0-12V/ 0-18V/ 0-24V/ 0-36V/ 0-48V (8-500V voltages are customizable)
Note: Output voltage is adjustable by 0.1V.
Output Frequency 15kHz
Output Current Stability ≤1%
Output Voltage Stability ≤1%
Efficiency ≥92%
Power Factor ≥0.9
Operation Mode Remote control or manual control
Module IGBT module
Cooling Method Air cooling
Start-up Postponing Time ≤10s
Limiting Current Value Io±5A (Io is the rated current)
Limiting Voltage Value Vo±5A (Vo is the rated current)
Signal Interface (Optional)* RS485, PLC 0-10V, 4-20mA
RS485 Interface Function Can be used to monitor parameters, control voltage & current values, and remotely start/stop the rectifier.
Control Box (Included) Can adjust the output voltage, current and time, with standard 0-30m remote connection cable. Longer cables can be customized!
PLC Touch Screen (Optional)* Plating rectifier connects with PLC touch screen by RS485 interface to display/adjust the voltage, current and time.
Modulation Mode PWM control
Complete Protection Functions Over current, over voltage, over heat, short circuit, phase lack, input undercurrent protection, over temperature, diode defect...
Protection Grade IP20
Ambient Temperature -10℃-50℃
Relative Humidity ≤80%
Size 700*570*1350mm
Net Weight 320kg
Certification CE, ISO
Warranty 12 months
Packing Included 1 x Three Phase Plating Rectifier
1 x Remote Control Box
1 x 0-5m Cable

PDF computingElectroplating Eectifier User Manual.PDF

PDF computingElectroplating Eectifier Modbus RTU Protocol V6.5.PDF

Application

Automotive parts plating

Automotive Parts Plating

Anodizing production system

Anodizing Production System

Wastewater metal recovery

Wastewater Metal Recovery

Electronic components plating

Semiconductor & Electronic Components Plating

FAQ

Q1: How do you select the correct electroplating rectifier current?

The correct electroplating rectifier current is selected based on the plating area and current density required for the plating process. Engineers calculate the total surface area of the workpieces and multiply it by the required current density to determine the rectifier capacity.

Q2: What is the formula for calculating electroplating rectifier current?

The commonly used formula is:

Current (A) = Surface Area (dm²) × Current Density (A/dm²).

This formula helps determine the required capacity of a plating rectifier for a specific electroplating process.

Q3: What current density is used in common electroplating processes?

Typical current density ranges depend on the plating process. For example, nickel plating usually requires about 2–6 A/dm², copper plating 2–5 A/dm², zinc plating 1–3 A/dm², and chrome plating can require 20–60 A/dm².

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